Ultrasonic measuring equipment can be used to measure all hard and homogeneous materials, such as metal, glass and hard plastics. Pdf development of an ultrasonic thickness measurement. The ultrasonic thickness measuring system is built by an electronic card that can link with pci bus. Evaluation of the wall thickness measurement results for six tanks inspected in 2007 and previously inspected between 1998 and 2001 leads to the following conclusions and recommendations. The sonowall 70 thickness gauge is perfectly suited for various ultrasonic thickness applications. Material thickness measurement in cases, when the walls of the item to be measured are not accessible for traditional calliper gauges, the ultrasonic measuring equipment can be used. All bureau veritas classed vessels are required to undergo a utm assessment as part. This european standard specifies the principles for ultrasonic thickness measurement of metallic and nonmetallic materials by direct contact, based on. Brown carderock division, naval surface warfare center ship materials engineering department metals and welding division code 2815 annapolis, maryland 214025067 introduction the u. Product datasheet ultrasonic thickness gauges extech offers thickness gauges designed in compact, handheld, rugged housing ideal for field use. Mar 04, 2019 certified to ultrasonic level ii, level ii utthickness measurement or ultrasonic level iii in accordance with their employers written practice. Precision ultrasonic wallthickness gages permit quick thickness measurement of objects without requiring access to both sides.
The dakota ultrasonics model mx3 is a precision ultrasonic micrometer. Pdf ultrasonic thickness measurement of the aluminum plate with. To better understand how the technology works, and how it can be applied, mepca sat down with technology specialist, cygnus instruments. Standard practice for measuring thickness by manual. The measurement of lubricantfilm thickness using ultrasound.
The robust aluminium casing with ip 67, a light weight of only 990g and high resolution antiglare 5inch graphic display make the sonowall 70 the ideal thickness gage in harsh test environments. This european standard specifies the principles for ultrasonic thickness measurement of metallic and nonmetallic materials by direct contact, based on measurement of timeofflight of ultrasonic pulses only. The principle of ultrasonic wave in the thickness measurement is similar to that of optical wave. Ultrasonic thickness measurement principle free download as word doc. Each marking will be comprised of a circle roughly matching the diameter of the ut transducer to be. Analysis for the accuracy of thickness measurement of. The pulser, under the control of the microprocessor, provides a broadband spike or tuned square wave vo.
Development of an ultrasonic thickness measurement equipment prototype. All bsi british standards available online in electronic and print formats. Ultrasonic thickness testing of pipe wall thickness. Practical challenges during high temperature ultrasonic scanning. The ultrasonic thickness testing course describes the basic principles of ultrasound as they apply to thickness testing of materials and components. Pdf ultrasonic thickness measurement of the aluminum.
Ultrasonic waves are directed onto one side of the material to be measured. Although most ultrasonic flaw detection and thickness gauging is performed at normal environmental temperatures, there are many situations where it is necessary to test a material that is hot. The course is ideal for those individuals who will be taking thickness measurements with ut instruments andor are pursuing limited level ii. The thickness of the object is determined by precisely measuring the. It has other uses, such as thickness measurement, in addition to flaw detection. Prior to measurements being taken, the subcontractor shall electrochemical etch each location a ut measurement is to be taken following the circumferential patterns shown in the attached datasheet. Navy requires periodic ultrasonic inspection ut of many of its piping systems. The ndt ultrasonic thickness measurement training course will provide theory lectures and practical training to provide the candidate with a full understanding of ultrasonic thickness measurement principles and its actual applications. Precision ultrasonic wall thickness gages permit quick thickness measurement of objects without requiring access to both sides. Ultrasonic pulse technology has been widely employed for thickness measurement in industrial field. Apr 04, 2008 bureau veritas ultrasonic thickness measurement utm tool safely and accurately reports the measurements of steel thickness on seagoing and inland vessels. How does ultrasonic thickness measurement technology work. Rather, material thickness is a measurement derived from the measured roundtrip travel time of the ultrasonic wave in the object and the ultrasonic velocity of the material. Understanding ultrasonic thickness measurement cygnus.
Cscans are used to construct area color maps of the measured thickness. Ultrasonic thickness measurement calibration steps. Nondestructive testing ultrasonic thickness measurement. Htthickness,vmaterial sound velocity measurement of ultrasonic wave received and emitted. The ultrasonic beam travels in a straight path to the materials back wall at 90 relative to the surface. Standard inspection procedure for ultrasonic thickness measurement repaired free download as word doc. E317 practice for evaluating performance characteristics of ultrasonic pulseecho testing instruments and systems without the use of electronic measurement instruments. Standard inspection procedure for ultrasonic thickness measurement. Practical challenges during high temperature ultrasonic.
The course is ideal for those individuals who will be taking thickness measurements with ut instruments andor are pursuing limited level ii ut thickness certification. Reliability analysis model the accuracy of ultrasonic thickness measurement is dependent on the factors such as expertness, calibration, surface condition and etc. Ultrasonic testing is often performed on steel and other metals and alloys, though it can also be used on concrete, wood and composites, albeit with less resolution. The usage of an ultrasonic thickness gauge for nondestructive testing to check material properties such as thickness measurement, is now regularly utilized in all areas of industrial measurements. Standard inspection procedure for ultrasonic thickness. Ultrasonic thickness measurement of uvcured coatings on rigid substrates h andheld instruments can now measure coating thickness ultrasonically, making nondestructive testing available to industries using uveb curing technology. Evaluation of ut wall thickness measurements and measurement. Ultrasonic thickness gauge tt300 instruction manual.
In addition to the classic measurement of wall thickness as part of quality control, our precise wall thickness measurement devices can also be used to detect damage caused by erosion and corrosion on, for example, ships, storage tanks, pipelines and cranes. Wallthickness measurement is perhaps the most common and simple of ultrasonic tests. Based on the same operating principles as sonar, the mx3 is capable of measuring the thickness of various materials with accuracy as high as 0. It can also be used to monitor all types of pipes and pressure vessels for loss of thickness due to corrosion or erosion. Presently, the ut methodology for wall thickness loss is not considered reliable since either 1 new measurements. Utg 2800 ultrasonic thickness gauge utg2800 ultrasonic thickness gauge comes complete with base instrument, 5mhz dual sensor straight probe, 2oz bottle of couplant gel, data output software, usb cable, certificate of calibration, operation manual and custom carry case. A common example is ultrasonic thickness measurement, which tests the thickness of the test object, for example, to monitor pipework corrosion. The ultrasonic thickness gauges accuracy can be obscured. Taken from our most recent ebook entitled ultrasonic thickness gauges in potentially explosive environments, we take a look at the basics of ultrasonic measurement an ultrasonic device operates by combining the creation of a pulse, or series of pulses of sound by measuring the return of those pulses from the target back to the device. The direct measurement made in an ultrasonic thickness gauge is time, not material thickness.
Ultrasonic thickness gauge specifically designed to measure the thickness of metallic and nonmetallic materials e. Once the team returns to base, the said gauging report is maintained for a period of 5 years in. Ultrasonic devices also measure coat ing thickness by sending a pulse, which is reflected by the surface below the coating. The gauge can provide quick and accurate measurement to various work pieces such as sheets of board and processing parts. Taken from our most recent ebook entitled ultrasonic thickness gauges in potentially explosive environments, we take a look at the basics of ultrasonic measurement. Generally, the ultrasonic transducer is required to be perpendicular to the test sample surface.
Um1 ultrasonic thickness gauge made by our factory is a simpletouse, highly accurate, handheld ultrasonic thickness gauge with the operating principle of ultrasonic wave measuring. Ultrasonic testing ut uses high frequency sound waves. Referenced documents purchase separately the documents listed below are referenced within the subject standard but are not provided as part of the standard astm standards. Buy products related to ultrasonic thickness measuring instrument products and see what customers say about ultrasonic thickness measuring instrument products on free delivery possible on eligible purchases. These factors influence in the repeatability and reproducibility of the measured result. The positector utg m multiecho probe uses a single element transducer to accurately measure the metal thickness of a new or lightly corroded structure while ignoring the thickness of protective coatings.
Bureau veritas ultrasonic thickness measurement utm tool safely and accurately reports the measurements of steel thickness on seagoing and inland vessels. Measuring thickness of object with ultrasonic thickness gauge. Wall thickness measurement as part of nondestructive testing is one of the most common uses of ultrasonic technologies. Practical challenges during high temperature ultrasonic scanning background. The use of ultrasonic nondestructive testing ndt to check material properties such as thickness measurement, is now extensively used in all facets of industry. An ultrasonic thickness gauge is a measuring instrument for the nondestructive investigation of a materials thickness using ultrasonic waves. Analysis for the accuracy of thickness measurement of corrode metal sheet by ultrasonic thickness gauge sheetal dewangan1 sandeep kansari2 1,2assistant professor 1,2department of mechanical engineering 1ccet bhilai, c. Ultrasonic thickness measurement of uvcured coatings on. Evaluation of the wall thickness measurement results for six tanks inspected in. Tt300 series ultrasonic thickness gauge including basic typett310, hightemp typett320, cast iron typett340, measuring with ultrasonic wave, is applicable for measuring the thickness of any material in which ultrasonic wave can be transmitted and reflected back from the other face. Theory and application of precision ultrasonic thickness gaging. Schematic of an ultrasonic beam incident on a lubricated contact.
The influence of surface roughness on ultrasonic thickness. The present work shows the development of both a pulsereceiver circuit and acquisition circuit prototypes of ultrasonic signals for the measurement of thickness. In cases, when the walls of the item to be measured are not accessible for traditional calliper gauges, the ultrasonic measuring. Ultrasonic thickness measurement has a role in almost all industrial applications. Select models with digital thickness readout or live color waveform and datalogging function. An ultrasonic device operates by combining the creation of a pulse, or series of pulses of sound by measuring the return of those pulses from the target back to the device. An image of the measured thickness distribution is formed by representing each measurement with a colored patch, the color or gray scale chosen to be representative of the measured thickness. The present work shows the development of both a pulsereceiver circuit and acquisition circuit prototypes of ultrasonic signals for the measurement of thickness in oil pipelines using a pipeline. Pceusc 20 is a portable or benchtop ultrasonic thickness tester or ultrasonic thickness gauge with a 5. Ultrasonic thickness measurement apiut21 this procedure defines the recommended ultrasonic methods and techniques for thickness measurements. This ultrasoundbased thickness meter uses one or two contact transducers four different probes included.
Ultrasonic thickness measurement principle ultrasound sound. A study on the ultrasonic thickness measurement of wall. The ultrasonic thickness gauge will certainly measure the thickness of metal, however, after consulting with the manufacturer there could be some accuracy flaws. The ability to gauge thickness measurement without requiring access to both sides of the test piece, offers this technology a multitude of possible applications. Pdf ultrasonic thickness measurement of the aluminum plate. Ka and others published ultrasonic thickness measurement of the aluminum plate with wavy surface find, read and cite all the. In so doing, some tanks show wall thickness loss, some show no change, and some show wall thickness gain. All bureau veritas classed vessels are required to undergo a utm assessment as part of their fiveyear renewal survey. Figure 1 represents a block diagram of a typical ultrasonic thickness gage. Ultrasonic testing can detect and evaluate flaws in metal, measure dimensions, ascertain material characterization and more. Perform ultrasonic thickness testing at approximately the same elevations as this outage during.
In the field of industrial ultrasonic testing, ultrasonic thickness measurement utm is a method of performing nondestructive measurement gauging of the local thickness of a solid element typically made of metal, if using ultrasound testing for industrial purposes based on the time taken by the ultrasound wave to return to the surface. E797 e797m15 standard practice for measuring thickness by manual ultrasonic pulseecho contact method ultrasonic pulseecho contact method. Sep 07, 20 ultrasonic thickness measurement calibration steps. Ultrasonic thickness tester pcetg 50 pce instruments. The principle advantage of ultrasonic measurement over traditional methods is that ultrasonic. The ultrasonic technology allows for nondestructive thickness measurements for primarily steel structures. This measurement is based on the following principle. The ultrasonic wave pulses transmitted by the probe will be reflected back, while they reach the interfaces. At every point across the inspection area, a thickness measurement is taken. Wall thickness measurement is perhaps the most common and simple of ultrasonic tests. As temperature is increased or decreased in a solid, the. The results of the visual and ultrasonic thickness inspections can be seen as follows, and in addition, attached are visual representations of the inspection with colored maps of the test results.
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